Page 66 - MASALA Magazine Vol.15 Issue 3 | February - March 2024
P. 66

Our spun rayon print was so popular that the
            total export order to the US was about 2 million
           yards per month at the time. The American
           import/export department was shaken by this
           number. They underestimated Thailand, as it
           was considered an underdeveloped country at
            the time. But when they saw the spun rayon
            from us was of great quality, and we were
           among the first to start printing it, they were
            shocked. They declared a quota limit on
           Thailand – we could only export to them
           around 22 million yards per year.

           The Thai commerce ministry tried to distribute
            the quota as per performance, but since
           other factories could not produce the quality,
           Thonburi Textiles swept almost the whole
           quota, 22 million yards alone. And the profit
           was – I can’t even mention! [Laughs] And this
           was only for export, I’m not even counting what
           we were doing for the local market. And it
           wasn’t just us – every factory enjoyed this peak
           of the printing and dyeing industry in Thailand.

           As for the lows, this industry is labour intensive.  I almost quit the job after the first six months,  rice and khai jiew that I cooked, and a single
           It depends on cheap labour costs, raw material   even going so far as to submit my registration.  candle. That was how dedicated I was, and
           costs, electric costs and lastly, the protection   But the owner changed my mind – at that   am, to the industry.

            from imports by high import duties on   time, I was only 22 and I’d just started my   I love to go to factories and help them find
            textiles. When the government declared a   career. I’ll never forget what he told me: “Mr.   solutions to problems, chemically, through
            sudden and high increase in minimum wage;   Kulthorn, do you think I don’t know what’s   machinery, or even technology. I tell them,
           and signed a Free Trade Agreement (FTA)   happening to you? You’ve only been here   “dig for gold in your own factory, that is,
           with neighbouring countries, wherein they   six months and my factory was running   increase efficiency and look for ways to
           abolished subsidies for the local industry and   before you came, and it will keep running   reduce the cost of production. For example,
           cut import duties on textiles; we lost ground.  after you leave. But if everyone else on the   I recently saved a factory THB 3 million
           We were not as competitive as compared to   floor leaves, the factory shuts down. They’re   per month with changes that I suggested.
           countries like India, Pakistan, Bangladesh,  more important. Wherever you go, if you
           and China, where labour is cheap, and raw   work in a factory, you’ll run into this problem,  To compete with outside markets, we have
           materials (such as chemicals and dyes) are   and you will have to decide if you have the   to reduce our prices. How? By changing
           cheaper, because they produce them in their   guts to survive by yourself, or if you’re going   the chemical processes of the dyes you use,
           country. This, coupled with the industry   to run away.” I decided to learn everything   ensuring that it’s a shorter process that is still
            subsidies that those countries are receiving   myself and the next day, I went in and asked   high-quality and safe; recycling waste and
            from their governments, means that we   for books from the suppliers, and I read up   waste water; setting up technology such as
           became less competitive. Their products are   on everything to do with the industry, and I   solar cells; reducing manpower and giving
           much cheaper than the ones made here, and   discovered my passion for business innovations   your essential workers more incentives; and
            that was the beginning of the decline of the   and overcoming challenges. Eventually, an   by increasing production through innovative
           industry, and the main cause for our fall.  opportunity came when I was promoted to   means such as modifying machinery. For
                                              Factory Manager after the management saw   example, an owner of a factory needed to
           What was it like to be at the vanguard of   my enthusiasm, and I brought changes and   print a type of fabric, but to do so, he had
           your industry, and what challenges did   developments to the factory.  to buy a colour-fixing machine worth THB
           you face, helping to grow the industry                                12 million, which he couldn’t afford. They
             from the ground up?              What motivates you to keep working, even   brought me in as a consultant, and I went
           When I started my career as an Assistant     after decades in the business?   back to V.P.C.’s laboratory and tried 20-30
           Printing Manager in 1972, it was the case   Since I started working in 1972, I have never   different recipes, and I finally found one
           (and I believe it is so even now) that most   had a single break for rest. I planned to retire   that didn’t require the machine. The owner
           of the personnel working in the field have   at the age of 60, but factories call me as soon   was shocked, and even I was shocked – this
           no direct background or education in   as they learn that I am free. Frankly speaking,   was a new discovery that I hadn’t made
           chemistry and textile technology. So, any   today printing and processing is in my blood.   in the last 52 years. I love the feeling of
           new commoner in the factory would be   Even beyond the duty I had to go to the   discovering solutions to challenges – they
           directly or indirectly obstructed from going   factories, I would work 12-16 hours a day to get   keep me going, and my mind sharp.
           into any section to learn because the workers   the work done. I remember my first wedding
           are afraid of someone taking their place. Not   anniversary, I told my wife I’d be home by   What would you consider some of the
           only that, but I’d received death threats as   6pm, but I ended coming home at midnight   most notable achievements in your lauded
           well, telling me not to come to the factory.  because of work. Instead of dinner and a movie,    career?
           This was the biggest challenge.    we celebrated at the kitchen table with some   To this day, I’m still grateful that I was
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